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Technological arrangement

Equipment Technological arrangement Consumables
                 

Combined rack SK-1

is used for the casting mold fixing in the rails joint weld area. It also provides an installation, fixation and operation of accessories that provide the rail aluminothermic welding: torch adjustment mechanism and crucible installation device.

Manufactured subject to the
TS 3991-017-99626182-2010

Device for installation of crucible on the combined rack PUT-1

is used together with crucible ferrule OT-1 and combined rack SK-1 in the processing equipment kit.

Manufactured subject to the
TS 3991-018-99626182-2010

Crucible rack ST-1

is used for fixing the ferrule with a holder and crucible, installed in it, in order to heat, fill the crucible with welding component before rail aluminothermic welding and install hot crucible after rail aluminothermic welding for slag removal and the crucible check and repair.

Manufactured subject to the
TS 3991-019-99626182-2010

Crucible holder DT-1

is used for a moving the ferrule with crucible before and after rail aluminothermic welding.

Manufactured subject to the
TS 3991-020-99626182-2010

       
       

Mold frame RF 65-1 (RF 50-1, RF T62)

consists of two parts RF 65-1-01 and RF 65-1-02 (RF50-1-01 and RF50-1-02, RF T62-01 and RF T62-02) in which ceramic half-molds are placed that create the form for the rail aluminothermic welding after connection.

Manufactured subject to the
TS 3991-021-99626182-2010

Ladle ŹĪ-1

is used for collection of excess melted molding component and slag during the rail aluminothermic welding.

Manufactured subject to the
TS 3991-022-99626182-2010

Crucible ferrule OB-1

is used for ceramic crucible placement, in which aluminothermic process is being performed, to protect it from mechanical damages and make its movement in welding area easier.

Manufactured subject to the
TS 3991-023-99626182-2010

Crucible cover KT-1

is used to dose the crucible ferrule after the beginning of aluminothermic process for the spark quenching in welding area.

Manufactured subject to the
TS 3862-011-53904871-2006

       

Small pincers KM-1

are used to install the casting bridge in molding form for the rail aluminothermic welding.

Manufactured subject to the
TS 5251-012-53904871-2006

Smith's tongs KK-1

are used for the removal of molding form exterior part and its elements after the rail aluminothermic welding.

Manufactured subject to the
TS 5251-013-53904871-2006

Mill F1

is used to enlarge the hole for gate catch during installation in molding form before the rail aluminothermic welding.

Manufactured subject to the
TS 3991-028-99626182-2010

Small trowel for the moulding LFM-1

is used for coating the fixed form with molding sand before the rail aluminothermic welding.

Manufactured subject to the
TS 3991-029-99626182-2010

       

Big trowel for the moulding LFB-1

is used for coating the fixed form with molding sand before the rail aluminothermic welding.

Manufactured subject to the
TS 3991-030-99626182-2010

Rod F12

is used for the gate catch removal and crucible preparation for the next rails welding.

Manufactured subject to the
TS 3991-031-99626182-2010

Rod F8

is used for the wadding rupture in the gate catch in case of untimely leakage of metal from the crucible during the rail welding.

Manufactured subject to the
TS 3991-032-99626182-2010

Directing frame MN-1

is used for the molding mixture feeding at joint passing during the rail aluminothermic welding.

Manufactured subject to the
TS 3991-033-99626182-2010

       

Rail cutting template SHR-1

is used for the cyanidation of DMF (device for the machine fixing) directing frame during rails-cutting machine SR-1 installation for cutting the rails before the rail aluminothermic welding.

Manufactured subject to the
TS 3936-034-99626182-2010

Big wedge KB-1

is used for the installation of rails in the position required by technology before rails welding.

Manufactured subject to the
TS 3991-035-99626182-2010

Small wedge KM-1

is used for the installation of rails in the position required by technology before rails welding.

Manufactured subject to the
TS 3991-036-99626182-2010

Torch adjustment mechanism MNG-1

is used for the fixation of pre-heating torch GPPR-1 on combined rack SK-1 and adjustment of it, relatively to the rail joint during its heating.

Manufactured subject to the
TS 3926-039-99626182-2010

       

Torch rack SG-1

is used for the torch GPPR-1 installation on it during rails welding.

Manufactured subject to the
TS 3945-040-99626182-2010

Torch GPPR-1

is used for the pre-heating of rails joint during rails welding.